6 11, 2024

Metal Processing for Electric Vehicles: When Steel and Aluminum are Needed

2024-11-06T15:00:59+00:00November 6th, 2024|News Blog, NMC Media|

As the electric vehicle (EV) market expands, strategic use of materials like steel and aluminum has become critical in achieving performance, sustainability, and cost objectives. Metal processing for electric vehicles is a complex field where the selection of materials can significantly influence vehicle design and manufacturing efficiency. Both automotive aluminum and automotive steel play pivotal roles, each offering distinct advantages that can enhance or hinder a vehicle’s performance, range, and cost-effectiveness.

The Steel vs. Aluminum Debate in Metal Processing for Electric Vehicles

In the electric vehicle (EV) industry, a competition between steel and aluminum has emerged, with manufacturers weighing the pros and cons of each material for specific applications. Steel, including ultra-high-strength (UHHS) and advanced high-strength steel (AHHS), is valued for its strength and cost-effectiveness. Aluminum, on the other hand, is favored for its lightweight properties and thermal conductivity, making it ideal for battery enclosures and body panels.

As original equipment manufacturers (OEMs) and EV automakers strive to optimize their vehicles, choosing steel and aluminum becomes a strategic decision. This decision is influenced not only by the materials’ inherent properties but also by factors like supply chain management, the capabilities of steel service centers and metal processing centers, and the demands of EV infrastructure. Understanding the benefits and limitations of each material can guide manufacturers in creating electric vehicles that meet the highest performance and sustainability standards.

The Case for Steel

  • Advantages of Automotive Steel in Electric Vehicle Manufacturing

Automotive steel, particularly ultra-high-strength steel (UHHS) and advanced high-strength steel (AHHS), offers exceptional strength and durability, making it ideal for structural components that must withstand significant stress, such as the vehicle frame and chassis. In addition to its robustness, steel is generally more cost-effective than aluminum, making it a preferred choice for manufacturers with budget constraints. This is especially important for original equipment manufacturers (OEMs) looking to optimize production costs.

Furthermore, steel is highly recyclable, aligning with sustainability goals and reducing the carbon footprint of vehicle production. The use of galvanized steel also enhances longevity and corrosion resistance in automotive components.

  • Challenges of Using Steel in Electric Vehicles

One downside of using steel is its weight, as it is significantly heavier than aluminum. This added weight can negatively affect a vehicle’s overall efficiency and range, making it less ideal for electric vehicles focused on maximizing energy efficiency. Additionally, although advancements in galvanization have improved steel’s resistance to rust, it remains more susceptible to corrosion than aluminum, particularly in harsh environmental conditions.

The Case for Aluminum

  • Benefits of Aluminum in Electric Vehicles

Aluminum’s lightweight nature makes it an ideal choice for reducing vehicle weight, improving fuel efficiency, and extending the range of electric vehicles. For EV automakers, automotive […]

6 10, 2024

NMLP 60 Years Of Excellence As A Steel Distributor

2024-11-06T14:57:25+00:00October 6th, 2024|News Blog|

Celebrating six decades of excellence, National Material L.P. (NMLP) has evolved from a small steel distributor founded in 1964 into a global powerhouse in the metal industry. With a professional and industry-focused approach, NMLP has consistently set new standards in steel distribution, processing, and supply chain management.

Their journey, marked by rapid growth and strategic broadening, showcases a commitment to innovation and quality, making them a trusted partner for businesses across various sectors and inspiring others to push the boundaries of what’s possible in the metal industry.

A Strong Foundation in Steel Distribution

Founded in 1964, NMLP has expanded from a single location to a network of strategically positioned facilities. This enables the company to efficiently and effectively serve the diverse needs of its clients. Their commitment to delivering high-quality steel products has been the cornerstone of its success. Earning the company a reputation as a reliable steel distributor capable of meeting the most demanding industry standards.

Today, NMLP continues to lead the industry with state-of-the-art steel service centers and a comprehensive range of services. By offering tailored solutions that include steel and aluminum for OEMs, NMLP remains an indispensable partner for investors in the metal industry.

A Voyage Through Time: NMLP’s Evolution

1964: Foundation

In 1964, the National Material Company (NMC) established the foundation for what would later become National Material L.P. (NMLP), signaling the start of an extraordinary venture in the steel sector. Intending to offer unmatched steel distribution services, NMLP, in collaboration with NMC, rapidly emerged as a dependable and forward-thinking participant in the industry.

Later 20th Century: Expansion and Innovation

As the years progressed, NMLP expanded its operations and solidified its position as a major steel distributor in the United States. Key milestones during this period include:

  • Expansion in the U.S.: NMLP grew its footprint nationwide, establishing multiple facilities to serve its customers better.
  • Leadership in supply chain management: The company became a leader in steel supply chain management, ensuring efficient and reliable delivery of high-quality steel products.

Late 20th Century / Early 21st Century: Global Reach and Diversification

NMLP did not limit its expansion to the United States. The company ventured into international markets, establishing operations in Mexico and China. This global reach allowed NMLP to serve a broader customer base and cater to various industries beyond steel, including automotive, construction, and aerospace.

Acquisitions and Expansions

Throughout its history, NMLP has advantageously acquired several companies to enhance its service offerings and capabilities:

  • National Material Processing, LLC, Interstate Steel Company, and Interstate Steel Processing added steel processing to their services.
  • Acquiring National Galvanizing, L.P., Combined Metals of Chicago, LLC, and Combined Metals of Michigan, LLC, expanded services into galvanizing and stainless steel processing.
  • Acquired Elgiloy Specialty Metals Division and Gibbs Interwire and broadened operations with National Blanking, Waukegan Steel, LLC, National Material Trading, LLC, and Maryland Pig Services, L.P.
  • Added Taber Extrusions, LLC, and Tower Extrusions, LTD, strengthening […]
8 09, 2024

When a Steel Distributor Does More Than Distribute Steel

2024-10-29T18:19:23+00:00September 8th, 2024|News Blog, NMC Media|

Steel distributor drive the evolution of the American steel industry, a key force behind the nation’s industrial growth and innovation. By the early 20th century, the U.S. led global steel production, fueled by rich iron ore deposits, coal veins, and strategic water routes. As the industry progressed, steel distributors and service centers took on vital roles, ensuring a steady supply of high-quality products.

Whether you are an OEM looking for steel and aluminum solutions or a stakeholder in the metal industry, this blog will enhance your understanding and showcase the multifaceted capabilities of leading steel service providers.

Steel Distributor: The Foundation of the Supply Chain

As essential pillars of North America’s industrial landscape, steel distributors drive growth and sustainability. By linking steel mills with end-users, they ensure a steady flow of steel products, which in turn fuels industrial development and strengthens economic progress.

These distributors serve a diverse array of industries, including construction, automotive, agriculture, and manufacturing. Their products are vital for structural engineering, machinery production, and infrastructure development, making them indispensable to the success of these sectors.

The Benefits of a North American Steel Distributor

Efficient supply chain management

By streamlining the flow of steel products to diverse industries, steel distributors enhance supply chain efficiency. They act as a crucial link between steel mills and end-users, making the supply chain more responsive and effective.

Wide range of products

A steel distributor provides a broad selection of steel products designed to meet the specific needs of various industries. This variety helps businesses find the exact materials required for their applications, boosting efficiency and ensuring they have the right steel for every job.

Local accessibility

Strategically located steel distributors across various regions make it easier for businesses to access steel materials promptly. This local presence helps reduce transportation costs and delays, ensuring timely delivery.

Quality assurance

Reputable steel distributors uphold rigorous quality control standards, ensuring the steel they supply meets the required specifications. This quality assurance is critical for industries that demand high-quality steel for their operations, guaranteeing reliability and performance.

While steel distributors are foundational to the supply chain, steel service centers elevate the process by offering critical value-added services.

Beyond Distribution: The Steel Service Center Advantage A steel service center is a critical intermediary between producers, distributors, and end consumers. These centers offer enhanced steel services such as steel cutting, slitting, and shaping steel products according to precise customer specifications, essential in steel supply chain management.

By providing tailored solutions, steel service centers ensure businesses receive the materials needed for their projects, optimizing efficiency and minimizing waste. They strongly emphasize precision and customization, utilizing advanced machinery and techniques to perform coil parting, slitting, and cut-to-length operations. This capability allows for customizing steel sizes and shapes catering to diverse project requirements.

The benefits of utilizing a steel service center are significant:

8 08, 2024

The Role of the Steel Service Center for OEMs

2024-08-21T19:50:57+00:00August 8th, 2024|News Blog|

 

For companies that make original equipment (OEMs), finding the best materials is more than just important — it gives them an edge over others. Steel service centers for OEMs, like National Material Company (NMC), are essential. They ensure OEMs get the best steel that fits their needs, helping them work better, make more profit, and improve operations.

Steel service centers like NMC bridge the gap between steel mills and OEMs, offering precision cutting, slitting, and processing. This partnership allows OEMs to focus on core activities while trusting service centers for consistent, ready-to-use materials. This blog explores the role of a steel service center for OEMs, highlighting how NMC streamlines operations, improves product quality, and reduces costs.

 

What Does it Mean to Be an Original Equipment Manufacturer (OEM)?

 

An original equipment manufacturer (OEM) produces parts or components that another company incorporates into its products, which are then sold under that company’s brand. OEMs are common in industries such as automotive and computing.

For example, a branded laptop might source processors or memory modules from an OEM. OEMs typically produce parts for value-added resellers (VARs), focusing on manufacturing rather than the final product design.

Historically, OEMs have sold primarily to other businesses rather than directly to consumers. However, some OEMs now also sell parts directly for consumer repairs.

 

What are Alternatives to OEM Parts?

 

Ensuring a steady supply of cost-effective spare parts is critical for any manufacturing operation. Managing spare parts inventory represents a significant and inevitable cost for companies utilizing industrial machinery.

While OEMs might be the go-to for all necessary spares and components, the market offers other alternatives such as OE, ODM, and aftermarket parts.

 

OE Components:

 

Produced by a different company but meet the same factory standards as OEM parts. 

ODM (Original Design Manufacturer):

An original design manufacturer (ODM) is distinct from an OEM. ODMs create products based on a client’s specifications, which the client then sells under their brand. ODMs have less design leeway than OEMs because they work within client-provided specifications. However, this model benefits from reduced R&D costs, lowering consumer prices.

Aftermarket:

While OEMs produce original equipment, aftermarket manufacturers create products compatible with OEM parts. In essence, aftermarket parts are non-original replacements made by companies — either local or international — without the authorization of the original manufacturers. These parts are often less expensive but may not guarantee the same level of performance as OEM products.

 

What are the Advantages of Purchasing OEM Products?

 

Superior quality: OEM products, crafted by the original creators, offer unmatched quality compared to alternatives. The premium price reflects their superior construction.

Longevity: Built to last, OEM products, such as spare tires, ensure the material’s quality and durability.

Extended service life: OEM components generally have a longer service life […]

8 07, 2024

Why Use Steel in Agricultural Heavy Machinery

2024-08-20T23:10:07+00:00July 8th, 2024|News Blog, NMC Media|

The advent of metalworking marked a significant transformation. It introduced tools that revolutionized farming practices. Agricultural heavy machinery, such as iron plows, effortlessly cut through tough soil, enhancing productivity and enabling the establishment of stable communities. This revolution in steel in agricultural heavy machinery laid the groundwork for technological advancements that eventually led to the creation of skyscrapers and smartphones.

In contemporary agriculture, while tractors and combines might seem vastly different from early iron plows, they share a fundamental element: steel. However, today’s agriculture depends on specialized steels designed to endure harsh conditions, optimize efficiency, and reduce costs.

This is where National Material Company (NMC) comes in, providing high-quality steel to support these advancements and ensure the durability and efficiency of modern agricultural machinery.

Steel: The Backbone of Modern Farming

With its unmatched strength and versatility, steel has become the backbone of modern agricultural heavy machinery. Unlike its wooden or iron predecessors, steel in agricultural heavy machinery can handle the most challenging jobs – withstanding heavy loads, resisting impacts, and enduring constant vibrations season after season. This translates to reliable performance, fewer breakdowns, and maximized productivity for your farm.

Beyond Strength: Unveiling Steel’s Advantages

Steel provides more than mere strength. Its versatility facilitates the production of precise components. Significantly enhancing the efficiency of agricultural machinery. This includes everything from intricate gears in a tractor transmission to the cutting blades of a harvester.

Moreover, steel’s adaptability is a remarkable advantage. With techniques like welding and forming, manufacturers can create innovative designs with features that make your life easier. Examples include foldable components for easier transport and modular systems that can be adjusted to meet diverse field requirements.

Steel’s Resilience: Standing Up to the Elements

It is evident that agricultural equipment must endure inclement conditions. Constant exposure to moisture, harsh chemicals, and fluctuating weather poses significant challenges. This is where the corrosion resistance of steel becomes crucial. When combined with protective coatings such as galvanized or hot-dipped galvanized steel, it effectively resists rust and oxidation. This not only prolongs the lifespan of the equipment but also results in substantial savings on repair costs.

Steel and Sustainability: Partners for a Greener Future

The importance of sustainability in agriculture is growing, and steel contributes to addressing this concern. Modern high-strength steel alloys are lighter and more fuel-efficient than older materials, meaning your equipment burns less fuel and reduces emissions. Plus, steel is 100% recyclable. The steel from your equipment can be recycled at the end of its life to produce new products, reducing environmental impact.

Next, let’s explore the different types of steel in agricultural equipment, […]

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