24 01, 2018

A Brief History of the American Steel Industry

2018-01-24T20:42:52+00:00January 24th, 2018|News Blog, NMC Media|

Today, the currently operating U.S steel industry includes approximately 100 steel supply and steel production facilities, employing 140,000 people, directly or indirectly supporting the livelihood of almost 1 million Americans. AHSS (Advanced high-strength steel) is the only material that reduces greenhouse gas emissions in all phases of an automobile’s life: manufacturing, driving, and end-of-life. Being the most recycled material in the world, more than aluminum, copper, paper, glass, and plastic combined, over 60 million tons of steel are recycled or exported for recycling each year in North America alone.

The Rise of The American Steel Industry

Early colonists had 2 primary goals: shelter and food. They needed to build homes, plant crops, and hunt. In order to facilitate these tasks, iron tools were needed. Things like hammers, knives, saws, axes, nails, hoes, bullets, and horseshoes. Iron products were in demand, but it wasn’t until the 19th century, when technological advances drove down the cost and increased the quality of the product, that steel manufacturing became a dominant industry. “With the abundant iron ore deposits around Lake Superior, the rich coal veins of Pennsylvania, and the easy access to cheap water transportation routes on the Great Lakes, the Midwest became the center of American heavy industry,” business and financial historian John Steele Gordon writes in his Importance of Steel exposition.  “In the years after the Civil War, the American steel industry grew with astonishing speed as the nation’s economy expanded to become the largest in the world. Between 1880 and the turn of the century, American steel production increased from 1.25 million tons to more than 10 million tons. By 1910, America was producing more than 24 million tons, by far the greatest of any country.”

Strong technological foundation was the primary driving force behind the tremendous growth in the steel industry. Steel supply was crucial for rapid expansion of cities and urban infrastructure. Railroads, bridges, factories, buildings, and eventually, in the 20th century, steel was used to make household appliances and automobiles. It was at this time that the US steel industry began using the open-hearth furnace, then, the basic oxygen steelmaking process.

Long after World War II, the American steel service industry continued to flourish and serve as the foundation of the national economy. In 1969, American steel production peaked when the country produced 141,262 ,000 tons. Since then, large steel mills have been replaced by smaller mini-mills and specialty mills, using iron and steel scrap as feedstock, rather than iron ore.

American Steel Service and Industry Today

Although we’ve entered the computer age, American steel remains a top competitor in the global marketplace. The United States is the world’s largest steel importer, according to the American Iron and Steel Institute, labor productivity has seen a five-fold increase since the early 1980s, going from an average of 10.1 man-hours per finished ton to an average of 1.9 […]

2 01, 2018

National Material | Your Steel Service Center Since 1964

2020-04-01T21:26:58+00:00January 2nd, 2018|News Blog, NMC Media|

In 1964, Cyrus Tang started a steel service center in the Chicago-area for electrical grade steels.  His initial success continued as he went on to build the company, and expanded into all types of flat rolled steel. Along the journey, National Material Company built many of the first processing facilities in America; including the very first independent push-pull pickle line and heavy-gauge galvanizing line.  With half a century of steel experience, National Material is a leader in processing and supply-chain management for flat rolled steel.

National Material Company is now a part of National Material Limited Partnership which is a diverse operator of metal-related businesses and one of the largest independent operators of steel service centers in the United States.  The NMLP group of companies operate 16 steel service centers and processing facilities in North America and ship over 2,000,000 tons of steel annually. Twelve of these steel processing facilities and service centers are located and operated in the U.S. and Mexico markets to meet the wide variety of needs of our customers.

NMC specializes in supplying, servicing and processing steel with unmatched efficiency and capacity while offering expertise in supply-chain management. As the leader in supply-chain management, just-in-time programs, and inventory control, NMC is the perfect choice for any customer in search of the best value and experience possible.

Our products, services and capabilities, include the following:

  • Hot Rolled and Cold Rolled Steel
  • Grain Oriented and Non-Oriented Electrical Steel
  • Pre-Painted Steel
  • Galvanized, Aluminized and Other Coated Materials
  • Precision Slitting
  • Steel Pickling
  • Galvanizing
  • Annealing Capability
  • Cut-to-Length Processing
  • Precision Blanking Processing
  • Complete Metallurgical Lab and Testing Facilities

With plants strategically located with freight in mind and an experienced team of individuals who truly understand the ins and outs of steel processing, National Material is able to deliver on-time quality services and products while helping to drive down cost for their customers.  On a constant quest for the improvement that can only be achieved through comprehensive supply-chain management, National Material Company comes out on top.  Proud to be ISO 9002 certified, and uncompromising in its safety standards for their family of employees, National Material Company has been setting standards in the steel service and processing industry for 50 years and will continue to lead the way.

Visit National Material: https://www.nationalmaterial.com or call (U.S.) 847-806-7200

12 12, 2017

Mexico’s Newly Expanded Steel Service Center Designed for AHSS has Arrived

2018-01-08T22:50:40+00:00December 12th, 2017|News Blog, NMC Media|

National Material of Mexico hosted a Hollywood-style open house event on November 28th, 2017 to show customers, suppliers, and government leaders the outcome of their latest project that is expected to create 50 jobs. According to Carl Grobien, Vice President and General Manager, “To meet the demands of customers requiring advanced high-strength steels, we needed to make this investment. We decided to increase slitting capacity and improve our process for unloading and handling shipments to become more efficient and responsive to our customers’ needs. To make room for the slitter, we moved our existing office space to a brand new modern office building. These are very exciting times for our company that will benefit our customers.”

Among the distinguished speakers at the event, we heard from:

  • Mr. Michael Tang, CEO of National Material LP
  • Ms. Carlota Vargas Garza, Federal Delegate of the Secretary of Commerce in the State of Nuevo Leon, representing Mr. Ildefonso Guajardo Villarreal Secretary of Commerce Mexico
  • Mr. Samuel Peña Guzmán, Under-Secretary of Investment and Industrial Development of the Ministry of Economy and Labor, in representation of the Governor of the State of Nuevo Leon Mr. Jaime Rodriguez Calderon as well as in representation of Mr. Fernando Turner Davila, Secretary of Economy and Labor of the State of Nuevo Leon
  • Mr. Oscar Cantú Garcia, Municipal President of Apodaca
  • People also in Presidium but not giving speeches:
  • Mr. Jesus Gonzalez Cardenas, Secretary General of the Executive National Committee of the National Federation of Independent Union
  • Mr. Eric Olson, Commercial Consul of the U.S. Consulate in Monterrey
  • Mrs. Lupina De Ezkauriatza, Executive Director of American Chamber of Commerce Monterrey Chapter  

The new Red Bud 72ʺ (1830mm) wide slitting line with in-line leveling has a thickness range of .012” – .250” is capable of slitting grades up to 250,000 psi (1725 MPa), and is mainly used in mass reduction engineering designs for parts used in cars and trucks. National Material of Mexico, with its network of seven plants (including joint ventures), has a combined slitting capacity of > 1 million tons and a configured blanking capacity of 300,000 tons.

In the words of Carl Grobien, “Our expansion ceremony was the culmination of many months of hard work by the talented people of the NMLP and NMM teams, it couldn’t have gone better. Our facility in Monterrey is now world class and we couldn’t be any prouder. With the addition of AHSS to our product line in Mexico, we are now positioned into the future, today.”

Visit National Material: https://www.nationalmaterial.com or call (U.S.) 847-806-7200

29 11, 2017

The Applications of Advanced High-Strength Steel

2019-10-02T18:42:10+00:00November 29th, 2017|News Blog, NMC Media|

What’s the material that is on the forefront of innovation in the automobile industry? If you guessed aluminum or composite steels, you guessed wrong. When it comes to increasing fuel efficiency, quality, affordability, and durability, no material has made more of a difference than Advanced High-Strength Steel (AHSS) and Ultra High Strength Steel (UHSS).

In this and future communications we will begin sharing information about these products.

Advanced High-Strength Steel refers to a new generation of steel that provides high-strength (up to 2,000 MPa) and durability while maintaining formability that is crucial to the manufacturing process.

The primary AHSS grades are produced on high tech Continuous Annealing Lines that provide very high heat followed by a rapid controlled cooling rate of the austenite phase. Further controlled heating and cooling can take place depending on the desired properties.

The difference is this production process and finished microstructure of the steel. Where conventional Low Carbon thru HSLA steel grades exhibit a nearly 100% Ferrite microstructure, AHSS / UHSS steels will exhibit a variety of different microstructures depending on the grade.

The primary types of materials being utilized are Dual Phase, Complex Phase/Multi Phase, Trip, Martensite and Press Hardenable Steel.

Dual Phase Steel

Ferrite-Martensite dual-phase steel is a low-to-medium carbon material with between 5-50% volume fractional martensite islands that are dispersed in a soft ferrite matrix. In addition to martensite, bainite and retained austenite components can also exist; these are normally produced when improved edge stretch formability is desired.

These variations in microstructure give dual-phase steels a wide spectrum of strength and ductility. DP steels are known to be capable of absorbing large amounts of energy. Combined with a low cost of production, these properties make DP steels highly desirable for automotive applications.

Dual-phase steels can be produced as both hot rolled and cold rolled based material. When Hot Rolled, the rolling temperature and cooling process on the Hot Strip Mill is carefully controlled to produce the ferrite-martensite structure from austenite. When Cold Rolled, the properties are developed on Continuous Annealing lines where there is even greater control over thermal treatment.

Automotive parts that currently use DP steels including but not limited to Crossmembers, Pillars, Roof Rails, Frame Extensions, Shock Towers, Crush Cans and Wheels.

Complex Phase Steel

Complex Phase steels gain their strength through extremely fine grain size and micro structure containing small amounts of martensite, pearlite and retained austenite embedded in a ferrite-bainite matrix. High grain refinement is achieved by precipitation of micro alloying elements such as Nb, Ti or V or retarded recrystallization.

CP steels have a higher minimum yield strength in comparison with dual phase steels of identical tensile strengths of 800 Mpa and greater. When compared to DP steels, CP steels have a much higher yield strength to tensile strength ratio.

Complex Phase steel is being produced as both hot-rolled and cold-rolled which can be hot dipped galvanized for corrosion protection. Hot-rolled products are available in the higher thickness ranges needed to produce structural type parts.

Press-Hardened Steel

Press Hardened Steel or Hot Formed Steels undergo a unique manufacturing process where the […]

8 11, 2017

National Material Mexico Steel Service Center Expansion Event

2017-11-10T17:56:47+00:00November 8th, 2017|News Blog, NMC Media|

National Material of Mexico, a subsidiary of National Material L.P., one of the largest automotive-focused flat rolled processors and distributors in Mexico, is expanding its Monterrey facility by 82,000 sq. ft. (7,700 sq. meters) to add capability for processing Advanced High Strength Steels, increase its railcar receiving capabilities, and to create a new headquarters office building.

NMM will host an Open House on November 28th, 2017 to show customers, suppliers, and leaders of government the outcome of their latest project that is expected to create 50 jobs. According to Carl Grobien, Vice President and General Manager, “To meet the demands of customers’ requiring advanced high strength steels, we needed to make this investment. We decided to increase slitting capacity and improve our process for unloading and handling shipments to become more efficient and responsive to our customers’ needs. To make room for the slitter we moved our existing office space to a brand new modern office building. These are very exciting times for our company that will benefit our customers.”

The new Red Bud 72ʺ (1830mm) wide slitting line with in-line leveling has a thickness range of .012” – .250” is capable of slitting grades up to 250,000 psi (1725 MPa), mainly used in mass reduction engineering designs for parts used in cars and trucks. National Material of Mexico, with its network of seven plants (including joint ventures), has a combined slitting capacity of > 1 million tons and a configured blanking capacity of 300,000 tons.

About National Material L.P. Elk Grove Village, IL – With more than 3,000 employees from a multinational portfolio of companies, NMLP provides engineered metal products, which includes aluminum extrusion and stainless steel rolled product companies, to automotive, aerospace, construction, defense, electrical, and industrial markets.

Visit National Material: https://www.nationalmaterial.com or call (U.S.) 847-806-7200, Diana Pulido

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